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How to Determine the Length of Time you can Sandblast before Running out of Sandblast Media

Reloading your sandblast pot is a time consuming process. However, large pots are excessively heavy. When you are working in the field sandblasting it is important then to determine approximately how long you will be able to continually blast before running out of media. You will want to weigh the desire for long continuous blasting with the maneuverability and pot size. To figure this out you will need a few key pieces of information. First, we need the abrasive cubit feet an hour and second the amount of time you wish to blast. To find abrasive cubic feet an hour you reference the following chart based on nozzle size and pressure.

 

Compressed Air and Abrasive Consumption
Nozzle
Orifice
Pressure at the Nozzle (psi) Air (In cfm)
Abrasive
& HP requirements
50 60 70 80 90 100 125 140
No. 2
(1/8″)
11
.67
67
2.5
13
.77
77
3
15
.88
88
3.5
17
1.01
101
4
18.5
1.12
112
4.5
20
1.23
123
5
25
1.52
152
5.5
28
1.70
170
6.2
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 3
(3/16″)
26
1.5
150
6
30
1.71
171
7
33
1.96
196
8
38
2.16
216
9
41
2.38
238
10
45
2.64
264
10
55
3.19
319
12
62
3.57
357
13
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 4
(1/4″)
47
2.68
268
11
54
3.12
312
12
61
3.54
354
14
68
4.08
408
16
74
4.48
448
17
81
4.94
494
18
98
6.08
608
22
110
6.81
681
25
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 5
(5/16″)
77
4.68
468
18
89
5.34
534
20
101
6.04
604
23
113
6.72
672
26
126
7.40
740
28
137
8.12
812
31
168
9.82
982
37
188
11.0
1100
41
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 6
(3/8″)
108
6.68
668
24
126
7.64
764
28
143
8.64
864
32
161
9.60
960
36
173
10.52
1052
39
196
11.52
1152
44
237
13.93
1393
52
265
15.6
1560
58
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 7
(7/16″)
147
8.96
896
33
170
10.32
1032
38
194
11.76
1176
44
217
13.12
1312
49
240
14.48
1448
54
254
15.84
1584
57
314
19.31
1931
69
352
21.63
2163
77
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp
No. 8
(1/2″)
195
11.60
1160
44
224
13.36
1336
50
252
15.12
1512
56
280
16.80
1680
63
309
18.56
1856
69
338
20.24
2024
75
409
24.59
2459
90
458
27.54
2754
101
Air (cfm)
Abrasive (cu.ft./hr
& Lbs/hr)
Compressor hp

*Consumption rates are based on abrasives that weigh 100 pounds per cubic foot.

*Courtesy of Clemco Industries

After determining the amount of media used in an hour you can then determine how long you want to blast. If your goal is 30 minutes and your nozzle size/ pressure will consume 11.52 cubic feet an hour of media you would need a six cubit foot blast pot to blast 30 minutes before reload. However, if you used a smaller nozzle like a ¼” nozzle for example you would only need a 3 cubit foot blast pot to sandblast for 30 minutes. With this chart, you can best determine the correct sandblast pot you need to maintain production for a desired amount of time before stopping to reload.

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